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Core Assembly

So far we have assembled the Base. Next we'll add the Main Body. This is made of front and rear pieces that fasten to one another and the Base.

Attach the Main Body

Overview

Materials

Parts Qty Note
#6 x 3/4" sharp point screws 8
Main Body - Front - HSI - 40mm Internal.stl 1 Printed
Main Body - Rear - HSI - Dual 40mm Fans.stl 1 Printed
Parts Qty Note
#6 x 3/4" sharp point screws 8
Main Body - Front 1 Printed
Main Body - Rear 1 Printed

Directions

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1. Set the front and rear Main Bodies over the base and the align the edges.

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2. Begin inserting #6 screws to the base, tightening about halfway. Before fastening each screw, check that the main body and base are still lined up.

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3. Continue fastening screws halfway until all eight (8) are partially inserted.

Note: Alignment

If inserting the screws becomes difficult, back out and check:

  • That both halves of the main body are still correctly aligned; and
  • The alignment of the screws inserted so far (i.e., that they are not canted).

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4. Check for any alignment problems between the Base and Main Body. When satisfied, finish tightening the screws down completely.

Reference

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Secure and Align the Center

Overview

Materials

Parts Qty Note
M3 x 8mm machine screws 6 Can use 10mm screws instead.

Directions

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1. Insert an M3 x 8mm screw in the top hole on one side of the rear Main Body. Fasten it to the mating hole on the front Main Body.

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2. Repeat with the top hole on the other side of the Main Body, again fastening from back to front.

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3. Use two (2) more M3 screws to fill in the remaining screw holes on one side.

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4. Repeat with the final two (2) screw holes on the opposite side.

Reference

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Add Fans

Overview

Materials

The illustrated examples are 40mm Internal Fan for the front and Dual 40mm Fans for the rear.

Front

Parts Qty Note
M3 x 16mm machine screws 4
40x40x10mm axial fan 1

The linked fan cages are for a 15mm thick 60mm fan. 20mm and 25mm fans require a different cage.

Parts Qty Note
M3 x 25mm machine screws 4 Use screws 10mm longer than fan depth.
60x60x15mm axial fan 1
60mmx15mm Fan Cage 2 Printed
60mmx15mm Fan Gasket 2 Printed TPU, Optional

Rear

Parts Qty Note
M3 x 20mm machine screws 8
40x40x10mm axial fan 2
40mmx10mm Fan Cage 2 Printed
40mmx10mm Fan Gasket 2 Printed TPU, Optional

No additional materials are needed for this configuration.

Directions

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1. Place a 40mm fan in the Front Main Body intake. Most users will prefer the fan wires to trail off towards the rear of the case.

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2. Attach with M3 x 16mm screws. If using a fan that has counterbored holes, shorter screws will be needed (10-12mm).

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3. Set a 40mm fan in the external fan cage. If using a TPU gasket, cover the fan with the gasket. You may wish to cut a notch in the gasket for the fan wiring.

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4. Insert the fan wiring through the intake, then line up the fan assembly with the mounting holes.

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5. Secure the fan and cage with four (4) M3 x 20mm screws.

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6. Repeat steps 3-5 for the second fan.

Reference

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Attach Crossbar

Overview

Materials

Parts Qty Note
M3 x 20mm machine screws 2
Main Body - Crossbar 1 Printed

Directions

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1. Hold the crossbar between the screw holes at the top of the front main body. Note that the lip should face forward.

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2. Fasten the crossbar in place with two (2) M3 x 20mm screws. Tightness can be adjusted to help square the sides of the case body.

Reference

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