Joining the Halves

This document is actively being refined and edited for mistaeks.

1. Left Side

We will start attaching crossbars to the left side first.

Parts

ID	Qty	Description
C1	1	404020 Extrusion, 620mm
C2	1	404020 Extrusion, 620mm
C3	1	2040 Extrusion, 620mm
C4	1	2040 Extrusion, 620mm
PN532	8	Screw, M5-0.8 x 12mm BHCS
PN533	4	Screw, M5-0.8 x 16mm BHCS
PN577	12	Washer, M5, Split Lock
PN700	4	Corner Bracket, Tapped
PN702	2	Corner Bracket, Super Thick, Tapped

A. Build the Base

Lay the left side of the frame flat.

B. Top Crossbars

1. Start with C1 and attach it to the left side with two corner brackets.
2. Square and tighten.
3. Repeat with C2.

C. Bottom Crossbars

1. Using calipers, a tape measure, or some other measuring device, attach a super thick bracket to C3 so that the top of the bracket is 120mm from the bottom of the L3 extrusion.
2. Attach C3 to L3 and square.
3. Repeat 1 and 2 with L4 and C4.

2. Adding in the Right Side

Parts

ID	Qty	Description
PN532	8	Screw, M5-0.8 x 12mm BHCS
PN533	4	Screw, M5-0.8 x 16mm BHCS
PN577	12	Washer, M5, Split Lock
PN700	4	Corner Bracket, Tapped
PN702	2	Corner Bracket, Super Thick, Tapped

A. Position the Right Side

Place the right side over the assembled left and center frame.

B. Top Crossbars

1. Attach C1 to the right side with two corner brackets.
2. Square and tighten.
3. Repeat with C2.

C. Bottom Crossbars

1. As above, attach a super thick bracket to C3 so that the top of the bracket is 120mm from the bottom of the R3 extrusion.
2. Square and tighten.
3. Repeat 1 and 2 with R4 and C4.

3. Bracket Covers

The eight brackets attaching C1 and C2 to the sides will need covers. As usual, the screws need to face inwards.

Parts

ID	Qty	Description
PN090	8	Corner Bracket Cover
PN530	8	Screw, M5-0.8 x 8mm BHCS